We start by selecting the very best natural materials from trusted local suppliers. Consistency is key, colours and textures must match so that every coffin has an even finish. The rattan used in our cane coffins, for example, is graded by quality, and only Grade A first quality is chosen for our coffins.
Before weaving can begin, a strong rattan frame is constructed by skilled furniture framers. They work with Kalimantan Tohiti rattan, a naturally thick variety ideal for shaping. After steaming the poles for several hours, the framers bend them carefully around jigs and formers to create the curved outlines of the coffin. These shaped pieces are then joined to form the structure that supports the weave.
With the frame in place, weaving can begin. Each coffin is first staked up, a method where upright canes are passed through the base to link it securely to the body. The sides are then hand-woven, row by row, until the coffin reaches its finished height, a time-intensive process that showcases the craftsmanship involved. The lid is woven separately, often with a plaited or bordered edge to complete the design.
The final stage is all about detail. Rope handles are threaded through the structural uprights for strength, and a woven toggle system is added to fasten the lid securely in place. Each coffin is carefully labelled before being sent out on its journey. On arrival, an in-house inspection is carried out, liners are fitted, and nameplates are added.